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Innovative plastics recycling plant shuttered

A Portland facility that turns hard-to-recycle plastics into crude oil will be shuttered while owner Waste Management explores newer technology options.

It’s only been operating for 16 months, but perhaps not as well as the company had hoped.

The plant takes hard-to-recycle plastics and turns them into crude oil, using technology developed by the Beaverton company Agilyx. The process uses pyrolysis — an oxygen-free heating process – to purify the material and condense it into crude oil.

It’s an alternative, eco-friendly path for dirty and mixed-material plastics that are rejected by traditional recycling facilities because they contaminate the recycled plastic. The resulting crude oil produced can be refined into gasoline, low-sulfur diesel, inks and new plastics.

Waste Management invested some of the $22 million in new venture capital raised by Agilyx in 2011.

The Portland facility has been utilizing things like the film plastic used to wrap pallets for transportation, tarps used to cover farm crops, pots from plant nurseries and greasy containers from industrial sites.

According to Waste Management spokeswoman Jackie Lang, the plant has been successful in turning that material into crude oil. But the company is holding out for a more efficient version of the technology. The plant is currently using what Agilyx calls Generation 5, but now there’s a Generation 6 that looks better.

“We’ve decided to discontinue plant operations while Agilyx advances the next generation of its process,” Lang said. “We will be exploring retrofitting the plant with the Generation 6 technology.”

In the meantime, 22 people who work at the plant will be laid off.

Lang said the older technology requires technicians to move materials through a multi-step process that “involved significant manual labor and high energy input.” In contrast, she said, “Generation 6 is a continuous system designed to be more automated and more cost effective.”

Lang said the things her company learned from its first go-round with plastic-to-crude recycling are helping shape the newer technology it plans to use when it resumes the effort.

The Portland plant was designed to process 50 tons of plastic a day and produce 3.5 million gallons of crude oil annually. According to Waste Management, it takes about nine pounds of plastic to make one gallon of crude oil.